Enhancing the performance and durability of high-temperature heat transfer fluids in industrial applications: A short review
by Christopher Ian Wright
Energy Storage and Conversion, Vol.3, No.1, 2025;
This article discusses typical heat transfer fluids (HTFs), crucial for efficient heat transfer in various industrial processes. HTFs play an important role circulating heat within closed-system operations, such as chemical processing, and also in storing and transferring thermal energy, for example, in concentrated solar power plants. Selecting the right HTF is key, as it must be compatible with the specific temperature range of the operation, thermally stable at high temperatures, and compatible with system materials. Safety is also a crucial factor, both in terms of personal safety during handling of the fluid and environmental impact of fluids. Regular monitoring is also a key consideration when selecting and using a fluid. as the condition of the HTF and system are interlinked. Regular sampling and monitoring of the fluid’s condition helps to identify potential issues like oxidation, contamination, and thermal decomposition, and thus helps to prevent or slow degradation while sustaining optimal performance. Strategies for extending the lifespan of a HTF include routine monitoring and the utilisation of other technologies, as needed, to protect against oxidation (e.g., anti-oxidative additive packages) and volatile light-ends (e.g., installation of a light-ends removal kit). By adopting such measures, industries can reduce operating costs, minimize downtime, and improve overall system efficiency. The objective of this short review is to provide a brief overview of the main HTFs used in high temperature industries and offer insights into the importance of selecting the right HTF for a specific application, considering factors such as its thermal properties, chemical stability, and safety. The need for regular monitoring and maintenance is emphasized to ensure optimal performance and extend the lifespan of HTFs.
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