Effect of the welding procedure on the deformation of superposed welds of a low carbon steel

  • Rafael Humberto Mota de Siqueira Photonics Division, Institute for Advanced Studies
  • Sheila Medeiros de Carvalho Department of Mechanical Engineering, Federal University of Espirito Santo
  • Milton Sergio Fernandes de Lima Photonics Division, Institute for Advanced Studies; Thematic Network in Materials Engineering, Federal University of Ouro Preto
Ariticle ID: 288
64 Views, 44 PDF Downloads
Keywords: gas-metal arc welding, laser beam welding, low-carbon steel, automotive

Abstract

This study compared gas-metal arc welding (GMAW) and laser beam welding (LBW) for the superposed joining of two low-carbon steels. The motivation was to reduce the visible defects (notches) in the external part of one of the sheets. Both welding processes produced sound welds characterized by ferrite and pearlite; however, the notch disappeared when LBW was used. The hardness values of the fusion and heat-affected zones were similar for both processes, but the tensile strengths were very different. The shear tensile strengths of the LBW and GMAW were 415 and 84 MPa, respectively. Finite element analysis simulations indicated a more diffuse distribution of the von Mises stress throughout the welded component. The GMAW FEA model also presented a defect because of excessive heat transfer and residual stresses. In conclusion, LBW can replace GMAW in this particular case with improvements in appearance, productivity, and mechanical strength.

References

[1] Hong KM, Shin YC. Prospects of laser welding technology in the automotive industry: A review. Journal of Materials Processing Technology 2017; 245: 46–69. doi: 10.1016/j.jmatprotec.2017.02.008

[2] Baratzadeh F, Tay YY, Patil S, Lankarani HM. An experimental and numerical investigation into the dynamic crash testing of vehicle bumper fabricated using friction stir welding and gas metal arc welding. International Journal of Crashworthiness 2014; 19(4): 371–384. doi: 10.1080/13588265.2014.904062

[3] Sakai PR, Lima MSF, Fanton L, et al. Comparison of mechanical and microstructural characteristics in maraging 300 steel welded by three different processes: LASER, PLASMA and TIG. Procedia Engineering 2015; 114: 291–297. doi: 10.1016/j.proeng.2015.08.071

[4] Antunes WD, de Lima MSF. Experimental development of dual phase steel laser-arc hybrid welding and its comparison to laser and gas metal arc welding. Soldagem & Inspeção 2016; 21(3): 379–386. doi: 10.1590/0104-9224/SI2103.12

[5] Hashemzadeh M, Chen BQ, Guedes Soares C. Comparison between different heat sources types in thin-plate welding simulation. In: Soares G, Peña L (editors). Developments in Maritime Transportation and Exploitation of Sea Resources. Taylor & Francis Group; 2014. pp. 329–335.

[6] Derakhshan ED, Yazdian N, Craft B, et al. Numerical simulation and experimental validation of residual stress and welding distortion induced by laser-based welding processes of thin structural steel plates in butt joint configuration. Optics & Laser Technology 2018; 104: 170–182. doi: 10.1016/j.optlastec.2018.02.026

[7] Pavan AR, Arivazhagan B, Vasudevan M, Sharma GK. Numerical simulation and validation of residual stresses and distortion in type 316L(N) stainless steel weld joints fabricated by advanced welding techniques. CIRP Journal of Manufacturing Science and Technology 2022; 39: 294–307. doi: 10.1016/j.cirpj.2022.08.010

[8] ESI Group. Sysweld. Available online: https://www.esi-group.com/products/sysweld (accessed on 15 December 2023).

[9] Boumerzoug Z, Derfouf C, Baudin T. Effect of welding on microstructure and mechanical properties of an industrial low carbon steel. Engineering 2010; 2(7): 502–506. doi: 10.4236/eng.2010.27066

[10] Bodude MA, Momohjimoh I. Studies on effects of welding parameters on the mechanical properties of welded low-carbon steel. Journal of Minerals and Materials Characterization and Engineering 2015; 3(3): 55220. doi: 10.4236/jmmce.2015.33017

[11] Yilbas BS, Arif AFM, Aleem BJA. Laser welding of low carbon steel and thermal stress analysis. Optics & Laser Technology 2010; 42(5): 760–768. doi: 10.1016/j.optlastec.2009.11.024

[12] Deng D. FEM prediction of welding residual stress and distortion in carbon steel considering phase transformation effects. Materials & Design 2009; 30(2): 359–366. doi: 10.1016/j.matdes.2008.04.052

[13] Thaulow C, Pauuw AJ, Guttormsen K. The heat affected zone toughness of low carbon microalloyed steels. Metal Construct 1985; 17(2): 94–99.

[14] Zhang W, Roy GG, Elmer JW, DebRoy T. Modeling of heat transfer and fluid flow during gas tungsten arc spot welding of low carbon steel. Journal of Applied Physics 2003; 93(5): 3022–3033. doi: 10.1063/1.1540744

[15] Oh HS, Kang J, Tasan CC. Enhancing damage-resistance in low carbon martensitic steels upon dual-pass laser treatment. Scripta Materialia 2021; 192: 13–18. doi: 10.1016/j.scriptamat.2020.09.047

Published
2023-12-19
How to Cite
de Siqueira, R. H. M., de Carvalho, S. M., & de Lima, M. S. F. (2023). Effect of the welding procedure on the deformation of superposed welds of a low carbon steel. Materials Technology Reports, 1(1), 288. https://doi.org/10.59400/mtr.v1i1.288
Section
Article